Additive Manufacturing | Introduction by Pavan | Learn Smarter
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Introduction

Introduction

Additive Manufacturing (AM), also known as 3D printing, has evolved significantly since its inception in the early 1980s, revolutionizing the production of complex parts across various industries. It contrasts with traditional subtractive and forming processes by adding material layer by layer, resulting in unique advantages such as material efficiency, design flexibility, and rapid prototyping. The chapter outlines different classifications of AM processes, key steps involved, and highlights its impact on modern manufacturing.

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  1. 1
    Introduction To Additive Manufacturing (Am)

    Additive Manufacturing (AM), commonly known as 3D printing, revolutionizes...

  2. 1.1
    Evolution Of Am And 3d Printing

    Additive Manufacturing (AM), known as 3D printing, has evolved since the...

  3. 2
    Comparison With Subtractive And Forming Processes

    This section compares Additive Manufacturing (AM) with subtractive and...

  4. 3
    Advantages Of Additive Manufacturing

    Additive manufacturing offers rapid prototyping, complex geometries, and...

  5. 3.1
    Rapid Prototyping

    Rapid prototyping is a key application of additive manufacturing, enabling...

  6. 3.2
    Complex & Custom Geometry

    This section explores the capabilities of Additive Manufacturing (AM) in...

  7. 3.3
    Material Efficiency

    Material efficiency in additive manufacturing emphasizes minimal waste and...

  8. 3.4
    Cost And Lead-Time Reduction

    This section discusses how Additive Manufacturing (AM) reduces costs and...

  9. 3.5
    Design Flexibility

    Design flexibility in Additive Manufacturing allows for easy modifications...

  10. 3.6
    Supply Chain Agility

    Supply chain agility enhances responsiveness to demand changes through...

  11. 3.7
    Environmentally Friendly

    Additive Manufacturing (AM) offers significant environmental benefits by...

  12. 3.8
    Streamlined Assembly

    Streamlined assembly in additive manufacturing enables part consolidation,...

  13. 4
    Classification Of Am Processes

    Additive Manufacturing (AM) processes can be broadly classified into seven...

  14. 4.1
    Vat Photopolymerization

    Vat Photopolymerization is a key additive manufacturing technology that...

  15. 4.2
    Material Jetting

    Material Jetting is an advanced Additive Manufacturing process that involves...

  16. 4.3
    Binder Jetting

    This section explores the binder jetting process, a specific additive...

  17. 4.4
    Material Extrusion

    Material extrusion is a key additive manufacturing process where...

  18. 4.5
    Powder Bed Fusion

    Powder Bed Fusion is an additive manufacturing process where materials are...

  19. 4.6
    Sheet Lamination

    Sheet Lamination is an additive manufacturing process that involves stacking...

  20. 4.7
    Directed Energy Deposition

    Directed Energy Deposition (DED) is a significant additive manufacturing...

  21. 5
    Key Steps In Additive Manufacturing

    This section outlines the fundamental steps involved in additive...

  22. 5.1
    Design & Modeling

    This section introduces Additive Manufacturing (AM), discusses its...

  23. 5.2
    File Conversion & Slicing

    This section discusses the importance of file conversion and slicing in...

  24. 5.3
    Material Selection

    Material selection is a crucial step in additive manufacturing (AM) that...

  25. 5.4
    Machine Setup

    This section outlines the essential steps and considerations for setting up...

  26. 5.5
    Printing/building

    This section explores the fundamentals and advancements in Additive...

  27. 5.6
    Part Removal

    Part removal is a crucial step in the additive manufacturing process,...

  28. 5.7
    Post-Processing

    Post-processing in additive manufacturing involves refining printed parts to...

  29. 5.8
    Quality Control & Testing

    Quality control and testing in Additive Manufacturing (AM) ensure the...

  30. 6

    This section summarizes the significance of Additive Manufacturing (AM) in...

What we have learnt

  • Additive Manufacturing adds material layer by layer, differing from subtractive and forming processes.
  • AM offers several advantages including material efficiency, rapid prototyping, and design flexibility.
  • The classification of AM processes includes categories like vat photopolymerization, material jetting, binder jetting, and more.

Key Concepts

-- Additive Manufacturing
A process of creating objects layer by layer, often called 3D printing.
-- Stereolithography (SLA)
The first commercial 3D printing technology developed in 1984 involving curing liquid resin with light.
-- Material Efficiency
The use of only the required material in production, resulting in minimal waste.
-- Rapid Prototyping
The fast turnaround from design to production, allowing multiple iterations.
-- Design Flexibility
The ability to modify designs easily without the need for new tools or hardware.

Additional Learning Materials

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