Carbonation of Concrete - 3 | 16. Durability of Concrete | Civil Engineering Materials, Testing & Evaluation - Vol 1
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3 - Carbonation of Concrete

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Interactive Audio Lesson

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What is Carbonation?

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0:00
Teacher
Teacher

Carbonation occurs when CO₂ from the air reacts with calcium hydroxide in concrete. Can anyone tell me what the chemical product is of this reaction?

Student 1
Student 1

Is it calcium carbonate?

Teacher
Teacher

Exactly! Calcium carbonate is formed, which affects the pH level of concrete. Why do you think the pH level matters?

Student 2
Student 2

A lower pH level means less alkalinity, which can harm the steel reinforcement.

Teacher
Teacher

Correct! Remember the phrase: 'Lower pH, higher risk.'

Factors Influencing Carbonation

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Teacher
Teacher

What do you think affects how quickly carbonation happens in concrete?

Student 3
Student 3

Maybe the permeability of the concrete?

Teacher
Teacher

Yes! High permeability allows CO₂ to penetrate more easily. What else could influence it?

Student 4
Student 4

The relative humidity?

Teacher
Teacher

Exactly! The best rates of carbonation occur at 50-70% relative humidity. For more memory, think: 'Pore-ability and humidity drive carbonation speed.'

Effects of Carbonation

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0:00
Teacher
Teacher

Now, let’s discuss what happens when carbonation occurs. Can anyone mention one effect?

Student 1
Student 1

It can cause steel corrosion.

Teacher
Teacher

That's right! The drop in pH removes the protective layer on the steel. Can you think of another consequence?

Student 2
Student 2

Shrinkage due to the formation of calcium carbonate?

Teacher
Teacher

Correct! This shrinkage can lead to microcracking. Remember: 'Carbonation leads to corrosion and cracks!'

Introduction & Overview

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Quick Overview

Carbonation is a chemical process that affects the durability of concrete by reducing its alkalinity, which can lead to corrosion of embedded steel reinforcements.

Standard

This section discusses the process of carbonation in concrete, highlighting how carbon dioxide reacts with calcium hydroxide to decrease pH levels, impacting the protective layer on reinforcing steel. Factors influencing carbonation and its effects on structural integrity are also examined.

Detailed

Carbonation of Concrete

Carbonation is a significant chemical mechanism that affects concrete durability, wherein carbon dioxide (CO₂) from the atmosphere reacts with calcium hydroxide (Ca(OH)₂) present in the hydrated cement paste to form calcium carbonate (CaCO₃). This process can weaken the structure by reducing the pH from approximately 12.5 to below 9, which disrupts the passive alkaline protection of embedded steel reinforcements, rendering them susceptible to corrosion. The carbonation front advances from the exterior of the concrete inward, and can be visually detected using phenolphthalein indicator—where the uncarbonated region turns pink while the carbonated area remains colorless. Factors that influence the rate of carbonation include the permeability of the concrete, ambient relative humidity, the concentration of CO₂, and the quality of curing and cover depth of the concrete. Understanding these factors and their implications is vital for designing durable concrete structures capable of withstanding various environmental challenges.

Audio Book

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What is Carbonation?

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Carbonation is a chemical process in which carbon dioxide (CO₂) from the atmosphere reacts with calcium hydroxide (Ca(OH)₂) in hydrated cement paste to form calcium carbonate (CaCO₃).

Reaction:
Ca(OH)₂ + CO₂ → CaCO₃ + H₂O

Detailed Explanation

Carbonation occurs when carbon dioxide from the air comes into contact with calcium hydroxide in the concrete. This reaction produces calcium carbonate and water. Initially, the process only affects the surface of the concrete, but over time, it penetrates deeper into the structure. Understanding this reaction is crucial because it highlights how environmental conditions can chemically alter concrete over time, potentially leading to reduced performance.

Examples & Analogies

Think of carbonation like a sponge soaking up water. As carbon dioxide is absorbed, it reacts with the concrete's calcium hydroxide similarly to how water would penetrate a sponge, gradually altering its original properties.

Carbonation Front

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The carbonation reaction progresses inward from the concrete surface, forming a "carbonation front" which can be detected by phenolphthalein indicator. The uncarbonated zone turns pink; carbonated areas remain colorless.

Detailed Explanation

As carbonation develops, it creates a distinct boundary known as the carbonation front, which moves inward from the surface. This front can be visually identified using phenolphthalein, a pH indicator; the areas that remain pink are uncarbonated (alkaline), while the colorless regions indicate where carbonation has occurred, marking a decrease in pH and potential risk for structural integrity.

Examples & Analogies

Imagine using a pH indicator on a swimming pool to check if the water is balanced. Just like the water changes color, the concrete changes color depending on how deep carbonation has penetrated, helping us determine whether the surface is in danger.

Factors Influencing Carbonation

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Factors influencing carbonation include:
- Concrete permeability: More porous concrete allows faster CO₂ ingress.
- Relative humidity: Optimum carbonation occurs at 50–70% RH.
- CO₂ concentration: Higher levels accelerate carbonation.
- Curing and cover depth: Poor curing and insufficient cover depth accelerate carbonation depth.

Detailed Explanation

Several factors affect how quickly carbonation occurs in concrete. First, if concrete is permeable, CO₂ can more easily enter, speeding up the reaction. Relative humidity plays a role as well; moderate humidity levels support carbonation, while both too low and too high can inhibit the process. Additionally, the concentration of CO₂ in the surrounding environment, as well as the quality of concrete curing and its cover depth, significantly influence how deeply carbonation can penetrate.

Examples & Analogies

Think of carbonation like how quickly a sponge soaks up water. A more porous sponge absorbs water faster. Similarly, if concrete has a lot of pores, it 'absorbs' CO₂ more rapidly. Likewise, the right environment, like moderate humidity, allows the reaction to proceed just like the ideal conditions for soaking a sponge.

Effects of Carbonation

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Effects of carbonation include:
- Reduction in alkalinity (pH drops from ~12.5 to <9).
- Loss of passive protection layer on reinforcing steel.
- Initiation of steel corrosion.
- Shrinkage due to CaCO₃ formation → microcracking.

Detailed Explanation

Carbonation has several impactful effects on concrete structures. As the carbonation process occurs, it decreases the concrete's pH, which can drop from around 12.5 to below 9. This reduction in alkalinity undermines the protective layer around reinforcing steel, leading to corrosion. Furthermore, the formation of calcium carbonate can cause shrinkage, resulting in microcracks that compromise the concrete’s integrity. These changes mark a transition from a stable structure to one susceptible to deterioration.

Examples & Analogies

Think of the change in pH like changing the acidity of a pool—if it becomes too acidic, the protective surfaces wearing away and corroding, similar to how carbonation affects concrete. Just as maintaining proper pH is essential for a healthy pool environment, keeping the concrete's alkalinity is vital for its durability.

Definitions & Key Concepts

Learn essential terms and foundational ideas that form the basis of the topic.

Key Concepts

  • Carbonation: The process of CO₂ reacting with calcium hydroxide in concrete, leading to reduced pH.

  • pH Reduction: The decrease in alkalinity that can initiate the corrosion of reinforcing steel.

  • Carbonation Front: The area within concrete that indicates the penetration of carbonation.

Examples & Real-Life Applications

See how the concepts apply in real-world scenarios to understand their practical implications.

Examples

  • A concrete structure exposed to harsh environmental conditions may experience faster carbonation rates, leading to corroded reinforcement within a few years after construction.

  • Testing a concrete sample with phenolphthalein indicator reveals carbonated areas that are colorless, indicating a need for remedial measures.

Memory Aids

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🎵 Rhymes Time

  • When the CO₂ dances with concrete's grace, the pH drops, creating a dangerous place.

📖 Fascinating Stories

  • Once in a concrete forest, CO₂ wanted to enter. It made friends with calcium hydroxide. Together, they lowered the pH and made the forest vulnerable to corrosion.

🧠 Other Memory Gems

  • Remember C.C.P. - Carbonation Creates Problems for steel.

🎯 Super Acronyms

C.O.R.E. - Carbonation Obscures Reinforcement's Effectiveness!

Flash Cards

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Glossary of Terms

Review the Definitions for terms.

  • Term: Carbonation

    Definition:

    A chemical reaction where carbon dioxide reacts with calcium hydroxide in concrete, resulting in reduced pH and potential corrosion of steel reinforcements.

  • Term: Calcium Hydroxide

    Definition:

    A compound present in hydrated cement paste that reacts with CO₂ during carbonation.

  • Term: pH

    Definition:

    A scale used to specify the acidity or alkalinity of a solution; in concrete, a pH below 9 can initiate steel corrosion.

  • Term: Carbonation Front

    Definition:

    The boundary within the concrete that marks the extent of carbonation penetration.

  • Term: Phenolphthalein

    Definition:

    A chemical indicator used to detect the pH level in concrete; it turns pink in alkaline conditions.