Chemical Attack - 11.3.1 | 11. Durability of Concrete | Concrete Technology
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11.3.1 - Chemical Attack

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Interactive Audio Lesson

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Sulfate Attack

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0:00
Teacher
Teacher

Today, we’ll explore sulfate attack on concrete. Does anyone know what sulfate ions do to concrete?

Student 1
Student 1

Do they cause damage?

Teacher
Teacher

Exactly! Sulfate ions can react with hydrated cement products to form ettringite, causing expansion and cracking. This is why we need to design concrete with these environmental factors in mind.

Student 2
Student 2

What are some ways to prevent sulfate attack?

Teacher
Teacher

Good question! Using low-permeability concrete and selecting appropriate materials can help prevent this issue. Remember the acronym SACECC: Sulfate Attacks Cause Expansive Cracking.

Student 3
Student 3

How severe can the damage be?

Teacher
Teacher

Damage can be severe, leading to structural failures. It’s like having hidden cracks expand over time!

Student 4
Student 4

So, preventing sulfate attack is critical for engineers?

Teacher
Teacher

Absolutely! Always think about the service environment when designing. Let's recap: sulfate attack forms ettringite and causes cracking, isn't that right?

Students
Students

Yes!

Acid Attack

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Teacher
Teacher

Next, let’s dive into acid attack. What do you think happens to concrete when it's exposed to acids?

Student 2
Student 2

It weakens, right?

Teacher
Teacher

Correct! Acids can dissolve calcium hydroxide and other crucial cement components. This leads to a significant loss of structural strength.

Student 1
Student 1

How can we protect concrete from acid attack?

Teacher
Teacher

Using chemical-resistant materials during construction is one way. Remember, AADCC: Acid Attacks Dissolve Concrete.

Student 3
Student 3

Can the damage be reversed?

Teacher
Teacher

Unfortunately, once it occurs, the damage often can't be reversed, which is why prevention is key. Let’s summarize: acid attacks dissolve concrete components leading to weakness.

Students
Students

Got it!

Alkali-Silica Reaction

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Teacher
Teacher

Now, let's discuss alkali-silica reaction, also known as ASR. What do you know about this reaction?

Student 4
Student 4

It makes the concrete crack, right?

Teacher
Teacher

Exactly! The reactive silica in aggregates reacts with alkalis in cement and forms a gel that expands with moisture, causing cracking. Remember ASRC: Alkalies + Silica = Reaction = Cracking.

Student 2
Student 2

How serious is ASR?

Teacher
Teacher

Serious enough that it can compromise the entire structure if not addressed! This is why engineers must select non-reactive aggregates.

Student 1
Student 1

Can we test for ASR?

Teacher
Teacher

Yes, there are tests for reactive aggregates to prevent ASR! So we learned that ASR occurs due to the reaction of alkalis and silica resulting in cracking. Let's review this together!

Students
Students

Sure!

Introduction & Overview

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Quick Overview

This section discusses various types of chemical attacks that can deteriorate concrete, specifically focusing on sulfate attack, acid attack, and alkali-silica reaction.

Standard

Chemical attacks on concrete can significantly impair its durability and integrity. This section elaborates on three major types: sulfate attack, where sulfate ions form expansive compounds; acid attack, which dissolves critical cement components; and alkali-silica reaction, leading to cracking due to gel formation from reactive aggregates.

Detailed

Chemical Attack

Concrete structures face various environmental threats, with chemical attacks being among the most significant. Chemical attack refers to the degradation of concrete due to chemical interactions between the concrete constituents and external agents. Key types of chemical attacks include:

  1. Sulfate Attack: Sulfate ions, which can be found in soil or water, react with hydrated cement products, which leads to the formation of expansive compounds like ettringite. This expansion can cause cracking and structural integrity loss.
  2. Memory Aid: Remember
    Sulfate
    Attacks = Expansion
    Causing Cracking (SACECC).
  3. Acid Attack: The presence of acids can significantly compromise concrete by dissolving calcium hydroxide and other cementitious compounds. The impact often leads to surface deterioration and loss of strength.
  4. Mnemonic: Acid
    Attacks
    Dissolve
    Concrete (AADCC).
  5. Alkali-Silica Reaction (ASR): In this process, reactive silica in aggregates reacts with alkalis in cement to produce a gel-like substance. This gel expands in the presence of moisture, leading to internal cracking and compromised concrete structure.
  6. Acronym: Alkalies + Silica = Reaction = Cracking (ASRC).

Understanding these chemical deteriorations is crucial for ensuring the durability and longevity of concrete structures, as preventing these reactions can save significant repair costs and structural integrity.

Audio Book

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Sulfate Attack

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  • Sulfate attack: Sulfate ions from soil or water react with hydrated cement products, forming expansive compounds like ettringite.

Detailed Explanation

Sulfate attack occurs when sulfate ions, found in soil or water, come into contact with components of concrete. This interaction leads to the formation of ettringite, a compound that can expand. The expansion puts stress on the concrete matrix, contributing to cracks and deterioration over time. Understanding this process is crucial for maintaining concrete structures, especially in sulfate-rich environments.

Examples & Analogies

Imagine a sponge soaked in water. If you put a rubber ball inside the sponge and then the sponge expands, the rubber ball can either bend or get squeezed out. Similarly, in concrete, when sulfates react and cause expansion, it can lead to the 'squeezing out' of the concrete or formation of cracks due to the internal pressure.

Acid Attack

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  • Acid attack: Acids dissolve calcium hydroxide and other cementitious compounds.

Detailed Explanation

An acid attack on concrete can degrade it significantly. This process involves acids reacting with calcium hydroxide, a component of cement, leading to its dissolution. As calcium hydroxide is critical for maintaining the structural integrity of concrete, its loss can result in weakened structures, making them more susceptible to physical wear and other forms of deterioration.

Examples & Analogies

Think of concrete as a cake made with a special frosting that helps it hold its shape. If you pour lemon juice (the acid) on the cake, it will start breaking down the frosting, leading to collapse over time. This is similar to how acids break down the important compounds in concrete.

Alkali-Aggregate Reaction (AAR)

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  • Alkali-Aggregate Reaction (AAR):
  • Alkali-Silica Reaction (ASR): Reactive silica in aggregates reacts with alkalis in cement, producing an expansive gel that causes cracking.

Detailed Explanation

The Alkali-Aggregate Reaction is a chemical reaction that occurs between alkalis present in cement and reactive silica in aggregates. This reaction forms a gel that absorbs water and expands, leading to internal pressures in concrete. As the pressure builds up, it can lead to visible cracking on the concrete surface, compromising the strength and integrity of the structure.

Examples & Analogies

Consider a balloon filled with water. If you keep adding more water (alkalis reacting with aggregates), the balloon (concrete) will eventually stretch too much and burst (cracking occurs). This is like the expansion that happens internally in concrete due to the reaction between components.

Definitions & Key Concepts

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Key Concepts

  • Sulfate Attack: Can cause significant concrete damage through expansion and cracks.

  • Acid Attack: Weakens concrete structure by dissolving essential cement compounds.

  • Alkali-Silica Reaction: Leads to internal cracking due to expansive gel formation.

Examples & Real-Life Applications

See how the concepts apply in real-world scenarios to understand their practical implications.

Examples

  • A coastal bridge suffered severe damage from sulfate attack, requiring extensive repairs.

  • A chemical plant's concrete foundation deteriorated rapidly due to acid attack, leading to structural failures.

Memory Aids

Use mnemonics, acronyms, or visual cues to help remember key information more easily.

🎵 Rhymes Time

  • When sulfates invade, the concrete won't fade; ettringite it makes, and the structure breaks.

📖 Fascinating Stories

  • Imagine a concrete structure enjoying a sunny day. Suddenly, a rain of acid clouds descends, dissolving its protective surface, making it weak. It’s a cautionary tale for engineers to heed the signs of chemical threats.

🧠 Other Memory Gems

  • SACECC for Sulfate Attack, AADCC for Acid Attack, and ASRC for Alkali-Silica Reaction help remember crucial points.

🎯 Super Acronyms

A.S.R. = Alkalis - Silica - Reaction = Internal Cracking.

Flash Cards

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Glossary of Terms

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  • Term: Sulfate Attack

    Definition:

    Chemical reaction where sulfate ions react with hydrated cement products, causing expansion and cracking.

  • Term: Acid Attack

    Definition:

    Dissolution of calcium hydroxide and other cementitious compounds due to exposure to acids, compromising concrete strength.

  • Term: AlkaliSilica Reaction

    Definition:

    Reaction between reactive silica in aggregates and alkalis in cement, leading to the formation of an expansive gel that causes cracking.

  • Term: Ettringite

    Definition:

    An expansive compound formed from the reaction of sulfate ions with cement phases, contributing to concrete deterioration.