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Let's discuss why equipment must pay for itself in a construction project.
Isn't that just about buying cheaper equipment?
Not exactly, it's more about ensuring any equipment you purchase can cover its own costs through productive use. For example, a machine should not only recoup its purchase price but also the associated expenses.
What kind of expenses are we talking about?
Great question! We consider ownership costs like depreciation, maintenance, fuel, and insurance. Each of these factors determines whether that equipment is a good investment.
So, if a machine costs a lot to maintain, should we avoid buying it?
Exactly! Make sure to calculate these costs before purchasing. Remember the term 'TOTAL COST OF OWNERSHIP'.
Does that mean we need to think about how often we will use the equipment too?
Absolutely! It's crucial to analyze equipment utilization to justify your investment.
Let's summarize: Always calculate both purchase and operational expenses for your equipment. Ensure its productivity can cover these costs!
Now, let’s think about the implications of purchasing high-end equipment.
Like a big crane or a tunnel boring machine?
Yes! For such equipment, you must consider whether you'll have the future jobs to justify the initial investment. Is it necessary to own them?
What if I can’t recover all costs from one project?
Then you need to plan for multiple jobs. This is where having a forecast of future projects comes in handy. Think of it as a 'job portfolio'.
Can we just rent the equipment?
That is an option for less frequently used machines! Renting can save cash, but be wary of frequent costs for rentals.
So, we also have to think about the market for the equipment when reselling?
Exactly! Resale value can impact your total cost of ownership significantly. Always evaluate liquidity.
In summary, always assess future job viability and resale potential in your equipment decisions.
Let’s shift gears and talk about replacing aging equipment.
Why can't we just keep using old machines?
As machines age, their maintenance costs increase and productivity often decline. At some point, it becomes uneconomical to keep them.
But is it sometimes more cost-effective to keep an old machine?
That's a balancing act! Running a cost-benefit analysis helps determine the optimum time for replacement.
How do we assess the best time for replacement?
Look at factors like repair frequency, productivity drop, and escalating costs. Remember, the key is to maintain operational efficiency!
So, it’s all about maximizing profits!
Precisely! To sum up, always monitor your machine's health and evaluate when to replace it to maintain profitability.
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Construction projects involve substantial investment in equipment, and careful planning is required to ensure that this equipment can cover its purchase and operational costs while also providing profit. Key considerations include equipment selection, ownership costs, and whether the equipment can be suitable for multiple projects to justify the investment.
In construction, the selection and management of equipment is crucial owing to the significant financial implications associated with these investments. The section underscores that, "Equipment must pay for itself," meaning that all costs associated with acquiring and operating the equipment must be recovered through its productive use in projects. The major components of ownership costs include purchase price, maintenance, fuel, insurance, and more. The planning process should involve a thorough analysis of:
Additionally, the text provides insights into planning for the replacement of aging machines, promoting overall efficiency and productivity in construction operations.
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The first point to be kept in mind is equipment must pay for itself. So what I mean by that is generally we have invested a huge amount of money in the equipment, there are a lot of costs invested in the equipment. So everyone knows about the purchase cost associated with the machine other than that there are components of ownership cost also like your depreciation cost, cost of investment, say for example, if you are going to procure the equipment through a loan, you may be paying interest for the loan that is the cost of investment.
This chunk emphasizes that heavy investments in equipment need to be justified by ensuring the equipment generates enough profit to cover its costs. Not just the initial purchase price but also ongoing costs such as depreciation (the loss of value over time), loan interest, insurance, and taxes must be considered. If the equipment cannot pay for itself through its usage, it can negatively impact the overall project budget.
Consider a pizza restaurant that purchases a new pizza oven for $20,000. Aside from the oven's price, they have to consider additional costs like maintenance, the utility bills for running the oven, and insurance. If the oven allows them to make more pizzas and generate more profit, it will pay for itself over time. However, if they can’t sell enough pizzas due to its high running cost, the investment wouldn't be justified.
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Similarly, your equipment is an asset so you have to pay the property taxes for the equipment so that is a part of ownership costs. Similarly, you have to pay the insurance premium to protect the owner of the equipment from the loss of theft or fire or due to accident. So the insurance premium whatever we pay, it forms a part of your ownership cost, then the storage cost of equipment, then the other operating costs, like your fuel costs, lubricating oil costs, filter cost and the wages to pay for the operator, maintenance and the repair cost and the cost of mobilization of the equipment to the project site.
This part highlights the variety of ownership costs associated with equipment that owners should consider. In addition to purchase costs, there are ongoing costs like taxes, insurance, fuel, maintenance, and wages for operators. Each of these costs accumulates over time and must be factored into the decision-making process regarding whether or not to purchase or retain equipment.
Imagine buying a car. You not only paid for it, but you'll also need to pay for insurance, registration, maintenance, and gas. Similarly, for construction equipment, every cost must be accounted for to truly understand the financial burden of ownership. Just like a car that costs a monthly amount to keep it functioning, every piece of construction equipment has its ongoing expenses.
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So, you should understand that there are a lot of costs involved in the machine. So, how to estimate all these costs we are going to discuss in the upcoming lectures. So, there are many lecture hours dedicated, how to estimate the costs associated with the machine there I will give you in depth information on the estimation part. So, as of now, what we need to know is since a lot of cost is invested in the machine. The equipment must be engaged productively in the construction project site and you should be able to generate profit out of that.
Here, the emphasis is on the importance of not just owning equipment, but using it effectively to generate profit. If equipment sits idle too often, it won't pay off the costs associated with it. The upcoming lectures promise a deeper dive into estimating these costs to ensure effective utilization and profitability of equipment in projects.
Think of investing in a gym membership. If you pay a monthly fee but only go once a month, you're not getting your money's worth. Conversely, if you go regularly and take full advantage of the facilities, the membership pays off in terms of your health and fitness. The same principle applies to construction equipment; using it frequently and efficiently transforms it into a valuable asset.
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Another point to be kept in mind is in some cases the value of the equipment may be greater than the contract value that means, there are some high end equipments like say tunnel boring machine it may cost so many hundreds or crores. Similarly, cranes of heavy lifting capacity like 2000 tons lifting capacity crane. So, they are all high end machines in this particular case, there are chances that the value of equipment may be greater than the contract value.
This chunk discusses the scenario where the value of specific types of equipment exceeds the total contract value of projects they are used for, which leads to considerations about how to recover that investment through multiple projects. This involves strategic planning on whether adequate work in the future can justify the purchase of such costly machinery.
Imagine purchasing a luxury yacht that costs a million dollars but only getting one small contract that’s perhaps worth $500,000. To make your investment worthwhile, you would need to find multiple contracts or frequent use cases for the yacht, otherwise you're at a loss. This is similar to considering high-end construction equipment, which needs to be appropriately justified in terms of future project opportunities.
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And another general point to be kept in mind is, it is not everyone then it is not possible for a contractor to own all the types and all the sizes of equipment. Say for example, if we take an excavator, there are different bucket capacities of excavators, so, it is not possible for the contractor to have all the bucket capacities models in the project site.
This section emphasizes that it isn’t practical for contractors to own every type and size of equipment they might need. They often focus on purchasing equipment that is most likely to be utilized frequently based on their past experiences, and rent other specialized equipment only when necessary.
Just like a chef may own essential tools for their daily cooking, like a knife and frying pan, but would rent a pizza oven for special occasions rather than purchase it outright, construction contractors apply the same logic when deciding between buying and renting equipment.
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So, these are the general questions to be asked before planning for a purchase of any machine. Whether your project size justifies purchasing of the machine? It is a very important question because whatever equipment you buy; the size of the equipment should fit into the size of your project that is the equipment cost should be fitting into the project cost.
Prior to purchasing equipment, contractors need to ask crucial questions about justification based on project size and cost. Purchasing a large, expensive work excavator for a small project wouldn't make sense financially nor operationally. Matching the size and capacity of the equipment with the project’s needs is vital for cost efficiency.
Similar to outfitting a small kitchen for a home cook with a commercial-grade oven, you’d waste resources and space on something that exceeds your immediate needs. A contractor must consider if the equipment will realistically meet the project scale without overspending.
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Key Concepts
Equipment Economic Viability: The necessity for construction equipment to offset its costs through productive engagement.
Ownership Costs: The various expenses that accumulate with the ownership of equipment, including depreciation and maintenance.
Future Job Planning: The foresight required to determine if high-cost equipment will have enough future work to justify its purchase.
Replacement Strategy: A plan for replacing aging equipment to maintain efficiency.
See how the concepts apply in real-world scenarios to understand their practical implications.
In a project where excavation is required, using a modern bulldozer may provide higher productivity than an old model due to better mechanical efficiency.
A crane with a high resale value can justify its purchase if the contractor has several upcoming projects that require heavy lifting.
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If you don't want to feel the heat, make sure your machine can compete, keep costs low and profits neat!
Once there was a contractor who bought a tall crane. It cost him dearly but on every job, he made a good gain. He knew its worth and planned for a long chain of projects, ensuring every expense and profit he could obtain.
Remember as 'P.O.T' for equipment selection: Purchase price, Ownership costs, Total utilization. Ensure all factors are in participation!
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Review the Definitions for terms.
Term: Total Cost of Ownership (TCO)
Definition:
The comprehensive assessment of all costs associated with acquiring, operating, and maintaining an asset over its entire lifecycle.
Term: Depreciation
Definition:
The reduction in value of an asset over time, primarily due to wear and tear.
Term: Utilization
Definition:
The measure of how effectively a piece of equipment is being used in relation to its potential capacity.
Term: Resale Value
Definition:
The estimated price that an asset can fetch upon sale after it has been used.