Procedure/Conceptual Hands-On Experience (Guided Tool Demonstration) - 4 | Lab Module 10: ASIC Design Flow - Floorplanning, Placement, and Routing (Conceptual/Tool Demonstration) | VLSI Design Lab
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4 - Procedure/Conceptual Hands-On Experience (Guided Tool Demonstration)

Practice

Interactive Audio Lesson

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Loading the Synthesized Netlist and Initial Setup

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0:00
Teacher
Teacher

Today, we're starting our guided tool demonstration by loading the synthesized netlist into our ASIC design tool. Can anyone tell me what a synthesized netlist is?

Student 1
Student 1

Is it the representation of the circuit after it's been transformed from high-level design into logic gates?

Teacher
Teacher

Exactly, it describes the actual gates and their connections. Now, let’s load this netlist along with our technology library files. What do you think the library files contain?

Student 2
Student 2

I think they include the characteristics of the various standard cells we’ll be using.

Teacher
Teacher

Correct! They provide essential information such as dimensions and timing characteristics. Loading timing constraints is also crucial. Can anyone tell me why?

Student 3
Student 3

To ensure that our design meets the required performance specifications?

Teacher
Teacher

Exactly! Timing constraints are essential for maintaining the speed and efficiency of our design. Let's move on to the floorplanning phase!

Floorplanning the Design

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Teacher
Teacher

In floorplanning, we define the core area of our chip where standard cells are placed. Why do you think this is so important?

Student 4
Student 4

I suppose it sets the limits for the rest of the design, and if we get it wrong, everything else is affected?

Teacher
Teacher

Precisely! A poor floorplan can lead to routing congestion. Next, let’s discuss I/O pin placement. What factors affect where we place our I/O pins?

Student 1
Student 1

Packaging requirements and minimizing signal integrity issues.

Teacher
Teacher

Correct! Finally, we need to consider power delivery. Can anyone explain what a power grid is?

Student 2
Student 2

It’s the network that distributes power throughout the chip, ensuring all parts get enough voltage.

Teacher
Teacher

Exactly! Let’s visualize our floor plan with key elements highlighted.

Automatic Standard Cell Placement

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Teacher
Teacher

Now we’ll initiate the automatic cell placement. Can anyone recall the main objectives of this step?

Student 3
Student 3

To minimize wire length and avoid congestion?

Teacher
Teacher

Exactly! These objectives, however, can conflict with each other. How do we balance them?

Student 4
Student 4

The tool uses algorithms to optimize both wire length and the location of cells.

Teacher
Teacher

Right! Let’s observe how the tool positions our cells in the defined core area. Watch for the placement updates!

Student 1
Student 1

Look, it's adjusting the cells based on their connectivity!

Teacher
Teacher

This is a dynamic process, and effective cell placement leads to better overall performance.

Automatic Routing

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Teacher
Teacher

Now we’ll initiate the routing phase. What do you think is the purpose of routing in our design?

Student 2
Student 2

To connect all the placed cells according to the netlist.

Teacher
Teacher

Exactly! It's also the most computationally intensive part. Why might that be a challenge?

Student 3
Student 3

Because there are so many connections to make, and we have to follow design rules.

Teacher
Teacher

Right again! Let’s observe how the routing tool navigates the multiple metal layers. Watch how it alternates between horizontal and vertical routing.

Student 4
Student 4

It’s fascinating to see how the layers are utilized!

Post-Layout Extraction and Final Timing

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Teacher
Teacher

Finally, let’s discuss post-layout extraction. Why do we perform this step after routing?

Student 1
Student 1

To identify all parasitic capacitances and resistances which affect timing?

Teacher
Teacher

Correct! This extracted data is crucial for accurate timing analysis. Can anyone tell me what timing closure means?

Student 2
Student 2

It’s the process of making sure that all timing requirements are met after considering those parasitics.

Teacher
Teacher

Exactly! If we don’t achieve timing closure, we may need to go back and adjust placements or routing. Remember, accurate timing ensures our chip will operate reliably once manufactured.

Introduction & Overview

Read a summary of the section's main ideas. Choose from Basic, Medium, or Detailed.

Quick Overview

This section elaborates on a guided tool demonstration for the ASIC design flow, focusing on floorplanning, placement, and routing.

Standard

The guided tool demonstration aims to equip students with a hands-on understanding of the ASIC physical implementation flow, showing key processes such as floorplanning, placement, routing, and the significance of post-layout extraction in achieving a manufacturable design.

Detailed

Procedure/Conceptual Hands-On Experience (Guided Tool Demonstration)

In this section, we delve into a practical demonstration of the ASIC design flow, primarily emphasizing physical implementation stages including floorplanning, standard cell placement, and routing. This demonstration utilizes commercial physical design tools, enabling students to observe and interact with complex design processes essential for achieving high-performance Integrated Circuits.

Key Stages Covered:

  1. Loading the Synthesized Netlist and Initial Setup: Students observe the initialization of the physical design environment, including loading essential files like the gate-level netlist and technology library.
  2. Importance: Understanding the foundational setup that influences the entire design process.
  3. Floorplanning the Design: The instructor discusses defining core areas, I/O pin placement, and power delivery networks.
  4. Significance: Proper floorplanning is crucial as it determines the chip layout and influences placement and routing efficiency.
  5. Automatic Standard Cell Placement: Students witness the placement engine automatically position standard cells within the core area, focusing on minimizing wirelength and congestion.
  6. Goals: Discussing the balance between optimal performance and design constraints.
  7. Automatic Routing: Students observe how the routing engine connects the placed cells, emphasizing the use of multiple metal layers.
  8. Visual Insight: Understanding routing complexity and challenges related to timing and design rules.
  9. Post-Layout Extraction: Finally, the importance of post-layout parasitic extraction and timing analysis is highlighted, illustrating how they impact the final chip performance.
  10. Outcome: Preparing students to recognize the iterative nature of physical design and the role of accurate timing analysis for design closure.

Audio Book

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Overall Lab Structure

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This lab will primarily involve a guided demonstration by the instructor using a commercial ASIC physical implementation tool (e.g., Synopsys Innovus, Cadence Innovus, or a similar platform). Students will observe the steps, the tool's capabilities, and the impact of each stage. There may be opportunities for simplified hands-on exercises if the lab environment permits.

Detailed Explanation

This section introduces the structure of the lab, which consists of an instructor-led demonstration using specialized ASIC design tools. Students will not only watch but also have chances for hands-on practice if the setup allows it. The aim is to help students grasp not just the theoretical aspects of ASIC physical implementation but also to see how the tools operate in a real-world scenario.

Examples & Analogies

Think of this lab as a cooking class where the instructor demonstrates how to make a dish, showing the students both the ingredients (the design components) and the technique (the tool functionalities). Students watching the cooking process can then try their hand at making the dish themselves under supervision.

Task 1: Loading the Synthesized Netlist

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  1. Instructor Demonstration: The instructor will launch the ASIC physical implementation tool.
  2. Loading Input Files: Observe the instructor loading the input files for the design, which typically include:
  3. The gate-level netlist (the structural description of the circuit, composed of standard cells and their connections, often in Verilog or EDIF format).
  4. The technology library files (containing physical and timing characteristics of standard cells, design rules, layer stack-up information from the foundry PDK).
  5. Timing constraints (SDC file, specifying clock frequencies, input/output delays, setup/hold times).
  6. Design Initialization: Observe the tool's console output as it initializes the design, reads in all the data, and prepares the environment for physical design.

Detailed Explanation

In Task 1, the instructor demonstrates the foundational step of launching the ASIC tool and loading necessary files. The gate-level netlist describes the circuit's structure, while the technology library provides essential specifications for the components used. Timing constraints ensure that the design meets operational performance criteria. Observing this process is crucial for understanding how inputs are prepared for further design steps.

Examples & Analogies

Imagine starting a construction project where before any building can happen, an architect must gather all necessary blueprints (netlist), materials (technology library files), and construction schedules (timing constraints) to ensure everything aligns for the building process.

Task 2: Floorplanning the Design

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  1. Core Area Definition: Observe the instructor defining the overall physical dimensions of the chip's "core area" where standard cells will be placed. This might involve specifying the aspect ratio or a fixed area.
  2. I/O Pin Placement: Witness the process of placing the primary input/output (I/O) pins around the periphery of the chip. Discuss how their placement is influenced by packaging requirements or external connectivity.
  3. Power Planning: Observe the instructor setting up the power delivery network. This typically involves:
  4. Creating thick metal rings (VDD and GND) around the core area.
  5. Generating a power mesh (interdigitated VDD and GND stripes) over the core area using higher metal layers (e.g., Metal3, Metal4) to distribute power evenly and reduce IR drop.
  6. Connecting the standard cell rows to these power rails.
  7. Macro Placement (if applicable): If the demonstration design includes large IP blocks (e.g., a small SRAM), observe how these are manually placed first, as they often have fixed dimensions and interface points that constrain subsequent placement.
  8. Visualization: Observe the resulting floorplan in the layout viewer, noting the defined core area, I/O pin locations, and the prominent power grid.

Detailed Explanation

In Task 2, the floorplanning stage is detailed. The core area is determined, which is crucial as it defines where all standard cells can be placed. I/O pins are positioned to meet external connectivity needs. Power planning ensures that power is uniformly distributed across the chip to prevent power-related issues. Placing larger IP blocks first can also affect how smaller components are arranged, which demonstrates the interdependencies within the design process. Visualization allows students to confirm their understanding of these layouts.

Examples & Analogies

Consider this step like laying out a neighborhood. You first define where the main roads (core area) will go, decide where houses (I/O pins) will connect to the road, and plan where the utilities (power delivery network) will be placed to ensure every house has the resources it needs. Then, the placement of larger structures like community centers (macro placement) can shape how other homes are built.

Task 3: Automatic Standard Cell Placement

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  1. Placement Command: The instructor will initiate the automatic placement engine of the tool.
  2. Observation of Placement: Observe the tool's progress as it automatically positions thousands or millions of standard cells within the defined core area. The display may update dynamically, showing cells being moved and optimized.
  3. Placement Goals: Discuss how the tool tries to minimize wirelength and congestion while meeting timing constraints during this process.
  4. Visualization: Examine the placed design in the layout viewer. You will see individual standard cells (represented by their abstract bounding boxes or detailed layouts) neatly arranged in rows, ready for routing.

Detailed Explanation

Task 3 details the automatic standard cell placement phase. This step employs algorithms to position standard cells optimally within the specified core area. The objective is to minimize the lengths of wire connections while avoiding congestion in specific areas, which may impede routing later on. As the students observe this process, they can see how efficiently the tool works to prepare for the next step.

Examples & Analogies

Think of this step as arranging furniture in a room. You want to keep similar items close (minimize wirelength) and ensure there's enough space to move around (avoid congestion). An algorithm takes into account the best locations for everything based on their relationships and needs, similar to how a placement tool positions cells based on connectivity.

Task 4: Automatic Routing

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  1. Routing Command: The instructor will initiate the automatic routing engine.
  2. Observation of Routing Layers: Observe how the tool utilizes different metal layers (e.g., Metal1, Metal2, Metal3, etc.) for routing. Notice how wires run predominantly horizontally on some layers and vertically on others, connected by vias.
  3. Routing Progress: Witness the routing process, which might involve multiple stages (e.g., global routing, detailed routing). The tool will attempt to connect all the pins of the placed standard cells according to the netlist.
  4. Routing Rules Check: Understand that the router continuously checks for design rule violations (min width, min spacing) during this process.
  5. Visualization: View the fully routed design in the layout viewer. This will be a dense, intricate pattern of metal wires and vias, representing the complete interconnect fabric of the chip.

Detailed Explanation

Task 4 discusses the routing stage, where the tool establishes physical connections between standard cells with metal wires. Multiple metal layers are used to run connections—some horizontally and others vertically, using vias to connect layers. The routing engine works in various stages to ensure connections are made as per the specifications, while simultaneously checking for compliance with design rules to avoid errors.

Examples & Analogies

Routing can be likened to the process of laying down roadways in a city. Some roads might run north-south (horizontal layers) while others run east-west (vertical layers), with bridges or overpasses (vias) connecting different levels. The routing tool ensures every intersection (pin connection) is compliant with city planning rules (design rules), ensuring the network is functional and efficient.

Task 5: Post-Layout Extraction and Final Timing

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  1. Conceptual Overview: The instructor will discuss how, after routing is complete, the EDA tool performs a parasitic extraction step.
  2. Extracted Information: Explain that this step calculates the exact parasitic resistances and capacitances from all the wires, vias, and transistor junctions in the actual physical layout.
  3. Input for Final Timing: Discuss that this highly accurate parasitic information is then back-annotated into the netlist and used for the crucial post-layout static timing analysis (STA).
  4. Timing Closure Importance: Emphasize that this final timing analysis determines if the chip meets all its performance specifications, considering the real-world impact of the physical layout. If timing violations exist, the design cycle must iterate back to placement or routing for optimization ("timing closure"). This final parasitic-aware timing analysis is crucial before the chip layout is sent for fabrication ("tape-out").

Detailed Explanation

In Task 5, the focus is on the importance of parasitic extraction after the routing phase. This process identifies additional resistances and capacitances introduced by the layout, providing critical data for assessing the circuit's performance. After extracting this parasitic information, a detailed timing analysis (STA) is conducted. This analysis ensures that the design meets its specifications while accounting for the physical attributes of the layout, which may necessitate further adjustments.

Examples & Analogies

Consider this task like a final quality check for a manufactured product. After production, inspectors analyze the actual items for flaws and ensure they meet quality standards (posts-layout extraction). If any issues arise (timing violations), the production line may need adjustments before the items are shipped out (tape-out), ensuring that everything functions as intended in the real world.

Definitions & Key Concepts

Learn essential terms and foundational ideas that form the basis of the topic.

Key Concepts

  • Design Flow: The stages involved in transitioning from logical design to physical implementation.

  • Automatic Placement: The process where the tool dynamically optimizes the placement of standard cells.

  • Routing Process: Connecting the placed cells, ensuring they comply with design rules and timing constraints.

  • Post-Layout Analysis: The step to refine the design by including parasitic effects for timing analysis.

Examples & Real-Life Applications

See how the concepts apply in real-world scenarios to understand their practical implications.

Examples

  • In a typical ASIC design, standards cells such as inverters and flip-flops are used to efficiently create complex circuits without the need for a custom layout.

  • During floorplanning, designers might create a designated area for high-power circuitry to ensure effective heat dissipation and minimal interference with other components.

Memory Aids

Use mnemonics, acronyms, or visual cues to help remember key information more easily.

🎵 Rhymes Time

  • For chips so fine, a plan we draw, with cells in rows to meet the law; connect them right, avoid the mess, in silicon we aim to impress.

📖 Fascinating Stories

  • Imagine crafting a city where every building (cell) must be in the right place to ensure traffic (connections) flows smoothly, avoiding congestion and delays.

🧠 Other Memory Gems

  • F-PARRO: Floorplan, Placement, Automatic, Routing, Review Output.

🎯 Super Acronyms

F.P.A.R.S. - Floorplanning, Placement, Automatic Routing, Sign-off.

Flash Cards

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Glossary of Terms

Review the Definitions for terms.

  • Term: ASIC

    Definition:

    Application-Specific Integrated Circuit, designed for a specific application.

  • Term: Netlist

    Definition:

    A description of the electronic circuit composed of interconnected standard cells.

  • Term: Floorplanning

    Definition:

    Defining the overall physical structure and layout of the chip.

  • Term: Standard Cell

    Definition:

    Pre-designed logic elements used in ASIC design for efficiency.

  • Term: Routing

    Definition:

    The process of creating connections between placed components on the chip.

  • Term: Parasitic Extraction

    Definition:

    The identification of capacitances and resistances that may affect circuit performance.

  • Term: Timing Closure

    Definition:

    The process of adjusting design to meet timing requirements after parasitic effects.