Procedure/Experimental Steps - 4 | Lab Module 4: Layout Design of a CMOS Inverter and Physical Verification | VLSI Design Lab
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Familiarization with the Layout Editor Interface

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0:00
Teacher
Teacher

Let's start familiarizing ourselves with the layout editor. Does anyone know how to log into our VLSI lab environment?

Student 1
Student 1

We need to use the terminal command to access our lab directory, right?

Teacher
Teacher

Exactly! The command is 'cd ~/vlsi_lab/lab4_inverter_layout'. Once logged in, we will launch our design environment tool. Could anyone remind me what we need to create after selecting our library?

Student 2
Student 2

We need to create a new cell view for our inverter layout, right? We can name it 'cmos_inverter'?

Teacher
Teacher

Correct! Knowing how to find the layout layers is crucial. Who can tell me the layers we should be working with?

Student 3
Student 3

I think we’ll use layers like nwell, p_diffusion, poly, and metal1.

Teacher
Teacher

Great! To help remember, let's use the acronym 'Np PM' as a mnemonic where N is for nwell, P for p_diffusion, P for poly, and M for metal1. It's crucial to know how to toggle visibility and select these layers effectively.

Teacher
Teacher

To sum up, familiarize yourself with the layout editor, focusing on how to navigate and select different layers. This skill is essential for our design tasks.

Drawing the Power and Ground Rails

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0:00
Teacher
Teacher

Now that we are set up, let’s proceed to draw our power and ground rails. Why is establishing these rails at the beginning critical?

Student 4
Student 4

They are essential for providing stable power supply for our circuit operations.

Teacher
Teacher

Absolutely! Can someone describe how we will draw them?

Student 1
Student 1

We'll select the metal1 layer and then draw two long rectangles for GND and VDD?

Teacher
Teacher

Exactly! Make sure to check that their widths comply with the minimum width design rule. What's our next step after these rails?

Student 2
Student 2

We will draw the n-well around where the PMOS transistors will be.

Teacher
Teacher

Correct again! This is a key step as the n-well allows PMOS transistors to function properly. Always refer to our design rule manual to ensure compliance. Let's keep our designs clean and organized!

Teacher
Teacher

In summary, establishing proper power and ground rails is key, and this must be done while adhering to design rules.

Implementing Well and Substrate Contacts

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0:00
Teacher
Teacher

A very important aspect we haven't discussed yet is our well and substrate contacts. Can anyone explain why they are necessary?

Student 3
Student 3

They help in preventing latch-up and ensure that the transistors operate properly by maintaining the correct potential!

Teacher
Teacher

Exactly! Such contacts maintain stable operation in our NMOS and PMOS transistors. Can anyone tell me how we should place them?

Student 4
Student 4

They should be close to the active regions to ensure effective current flow and prevent issues!

Teacher
Teacher

You're spot on! It's all about maintaining a low-resistance path. If done incorrectly, what could happen?

Student 1
Student 1

We could have floating substrates or issues with noise, making the circuit unreliable.

Teacher
Teacher

Precisely! When placing these contacts, we must refer to our design rules for proper sizing and spacing. Let’s summarize: Well contacts are essential for stability, and strategic placement is key!

Performing a Design Rule Check (DRC)

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0:00
Teacher
Teacher

Now that we've completed our layout, let's talk about the Design Rule Check, or DRC. Why is DRC such an important step?

Student 2
Student 2

It helps ensure that our design complies with the fabrication rules so that the chips can be manufactured without errors.

Teacher
Teacher

Exactly! Does anyone know how we actually perform this check?

Student 3
Student 3

We run the DRC tool, and it will check our layout against the rule deck configured for our process.

Teacher
Teacher

Correct! And what do we do if we find any errors?

Student 4
Student 4

We will check the error markers, identify the issues, modify our layout accordingly, and then rerun the DRC.

Teacher
Teacher

Perfect! This iterative process is crucial because fixing one error might expose others. In summary, DRC is our safeguard ensuring compliance with design rules for successful manufacturing.

Introduction & Overview

Read a summary of the section's main ideas. Choose from Basic, Medium, or Detailed.

Quick Overview

This section outlines the procedure for designing and verifying the layout of a CMOS inverter, emphasizing proper navigation and use of layout tools.

Standard

The procedure is structured into three main tasks, guiding students through familiarization with layout tools, creating a full-custom mask layout for a CMOS inverter, and performing a thorough Design Rule Check (DRC) to ensure compliance with design rules.

Detailed

Detailed Summary of Procedure/Experimental Steps

The Procedure/Experimental Steps section delineates a structured approach for students to complete the layout design and verification process for a CMOS inverter. It consists of three major tasks: 1) Familiarization with the Layout Editor Interface and Initial Setup: Students are instructed to secure their login and access their designated lab directories. They will launch a layout design tool and create a new library attached to a provided technology file. Familiarization includes exploring layout layers and learning about drawing, editing, and measurement tools.

2) Drawing the Full-Custom Mask Layout of a CMOS Inverter: This task is centered on careful construction of the CMOS inverter layout, beginning with the establishment of power and ground rails, followed by the creation of the n-well, diffusion regions, polysilicon gates, and necessary contacts for connectivity. Key considerations include adherence to design rules regarding dimensions and placements to avoid errors.

3) Performing Design Rule Check (DRC): The final task focuses on validating the layout against design rules. Students will run the DRC tool to identify and rectify any violations, ensuring their layout is 'DRC clean' before submission. The iterative process underscores the importance of following design rules to achieve manufacturable integrations within semiconductor fabrication.

Through this structured procedure, students not only gain hands-on experience with layout tools but also develop a critical understanding of layout design principles, design rule implications, and the physical verification necessary in VLSI design.

Audio Book

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Task 1: Familiarization with the Layout Editor Interface and Initial Setup

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  1. Secure Login and Directory Access:
  2. Log in to your designated Linux workstation or remote server.
  3. Open a terminal and navigate to your lab directory: cd ~/vlsi_lab/lab4_inverter_layout
  4. Launch the Layout Design Environment:
  5. Execute the command to launch your EDA tool (e.g., virtuoso & or magic &).
  6. From the main window, create a new library for this lab if you haven't already (mylib). Crucially, ensure this library is properly attached to the technology file (PDK - Process Design Kit) provided by your instructor.
  7. Create a new cell view for your inverter layout:
    • Library: mylib
    • Cell Name: cmos_inverter
    • View: layout
  8. The layout editor window will appear, presenting a blank canvas.
  9. Explore the Layout Editor UI:
  10. Layer Palette/LPP (Layer, Purpose, Physical): Locate the palette that displays all available design layers. Practice selecting different layers (e.g., nwell, p_diffusion, poly, metal1). Understand how to make layers visible/invisible.
  11. Drawing Tools: Identify the tools for drawing basic shapes (e.g., Rectangle, Polygon, Path). Learn how to specify precise coordinates or dimensions while drawing.
  12. Editing Tools: Experiment with selection, moving (m), copying (c), stretching (s), rotating (r), and deleting (del) objects. Learn how to group objects if available.
  13. Measurement Tools: Locate the ruler or measurement tool to verify distances and sizes.
  14. Zoom and Pan: Master the mouse and keyboard shortcuts for zooming in/out and panning across the layout canvas.

Detailed Explanation

In this first task, you're getting comfortable with the tools you’ll be using for the lab. Start by logging into your computer and navigating to the relevant directories using the terminal. Then, launch your Electronic Design Automation (EDA) tool, which is where you'll do all your layout work. You need to create a new library and adjust the settings so that your design rules apply correctly based on your instructor's provided technology files. After that, explore the layout interface – familiarize yourself with the different tools for drawing shapes (like rectangles or polygons) and editing them. Learn to measure distances, zoom in, and move around the design workspace efficiently. This foundational knowledge is crucial for successfully completing the following tasks.

Examples & Analogies

Think of this as your first day in a kitchen filled with various cooking tools and ingredients. You need to understand where everything is located and how each tool works – such as whether you should use a whisk, a spatula, or a knife for different tasks. Just like a chef must feel comfortable in the kitchen to produce a delicious meal, you need to feel comfortable with the layout editor to design a functional CMOS inverter.

Task 2: Drawing the Full-Custom Mask Layout of a CMOS Inverter

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  1. Establish Power and Ground Rails:
  2. GND Rail (Bottom): Select the metal1 layer. Draw a long, thin horizontal rectangle at the bottom of your layout area. This will serve as your Ground (GND) power rail. Ensure its width meets the minimum metal1 width rule.
  3. VDD Rail (Top): Select the metal1 layer. Draw another long, thin horizontal rectangle at the top of your layout area, parallel to the GND rail. This will be your VDD power rail. Maintain proper spacing between VDD and GND if they are in the same cell.
  4. Draw the N-Well for PMOS:
  5. Select the nwell layer. Draw a large rectangular region between the VDD and GND rails. The PMOS transistor will be entirely contained within this N-well.
  6. Rule Check: Ensure the nwell meets its minimum width/area requirements and maintains required spacing from other N-wells (if applicable).
  7. Draw Diffusion Regions:
  8. NMOS Source/Drain: Select the n_diffusion layer. Draw two rectangular regions, one for the NMOS source (connecting to GND) and one for its drain (connecting to output Y). Place them near the GND rail. Adhere to minimum diffusion width/length and spacing rules.
  9. PMOS Source/Drain: Select the p_diffusion layer. Draw two rectangular regions inside the nwell for the PMOS source (connecting to VDD) and its drain (connecting to output Y). Place them near the VDD rail. Adhere to minimum diffusion width/length and spacing rules.
  10. Transistor Width (W): The dimension of the diffusion region perpendicular to where the poly gate will cross it defines the W of the transistor. Adjust these dimensions to meet your specified W (e.g., 0.5u for NMOS, 1.0u for PMOS).
  11. Draw Polysilicon Gates:
  12. Select the poly layer.
  13. Draw a single, continuous vertical polysilicon stripe that crosses both the NMOS diffusion regions and the PMOS diffusion regions. This poly stripe forms the gate for both transistors and represents your inverter input 'A'.
  14. Transistor Length (L): The width of this poly stripe where it crosses the diffusion defines the L of your transistor. Ensure this width meets the minimum poly width rule (this is typically the minimum feature length of your process, e.g., 0.18u).
  15. Overlap Rules: Ensure the polysilicon extends sufficiently beyond the diffusion regions (minimum poly extension rule) to prevent transistor punch-through and allow for contacts.
  16. Add Contacts for Connectivity:
  17. Diffusion-to-Metal1 Contacts:
    • Select the contact layer. Place contacts on the NMOS source diffusion, connecting it to the GND metal1 rail. Place contacts on the PMOS source diffusion, connecting it to the VDD metal1 rail. Place contacts on both the NMOS drain diffusion and the PMOS drain diffusion (these will form the output Y).
  18. Poly-to-Metal1 Contact (for Input 'A'):
    • Place a contact on the polysilicon gate stripe. Draw a metal1 rectangle over this poly contact. This will be your input terminal A.
  19. Draw Interconnections (Metal1):
  20. Output 'Y' Connection: Select metal1. Draw a metal1 trace connecting the contacts on the NMOS drain and the PMOS drain together. Extend this metal1 trace to create your output port Y.
  21. Complete Power/Ground: Ensure continuous metal1 connections from all relevant diffusion contacts to your VDD and GND rails.
  22. Implement Well and Substrate Contacts (Crucial for Latch-up Prevention):
  23. N-Well Contact (for PMOS): Within the nwell region, but separate from the PMOS transistor itself, draw a small n_diffusion rectangle. Place a contact on this diffusion. Then, draw a metal1 rectangle over the contact, connecting it directly to your VDD metal1 rail.
  24. P-Substrate Contact (for NMOS): In the P-substrate region (outside the N-well), draw a small p_diffusion rectangle. Place a contact on this diffusion. Then, draw a metal1 rectangle over the contact, connecting it directly to your GND metal1 rail.
  25. Placement Strategy: Place these contacts strategically to provide a low-resistance path from the bulk/well to its respective supply.
  26. Add Layout Pins/Ports:
  27. Create explicit layout pins on your metal1 connections for A, Y, VDD, and GND. These pins define the external interface of your layout cell and are essential for higher-level integration.
  28. Save Your Layout: Regularly save your layout design to prevent loss of work.

Detailed Explanation

In this task, you're diving into the actual design of the inverter layout. Start by establishing the essential power and ground rails at the top and bottom of the design, ensuring they're correctly sized and spaced. Next, you'll draw the N-well for the PMOS transistor, which needs to be sized correctly to house it. Following that, you’ll create diffusion regions for both NMOS and PMOS transistors, ensuring that the sizing conforms to design rules about width and spacing. After defining the transistors, you'll draw the polysilicon gate that goes over both types of diffusion – this is the part that controls their operation. Contacts are then added to connect these layers to the metal interconnections that facilitate signal transfer, including the output connection between the NMOS and PMOS. Finally, you’ll include well contacts for both transistors, which are critical for stability and preventing operational failures. Each of these steps is meticulously defined, stressing the need for adherence to design rules throughout the process.

Examples & Analogies

Imagine constructing a small electrical circuit with wires that need to connect in specific ways to work correctly, like a plumbing system where pipes must be the right size and positioned correctly to channel water effectively. Each part of the layout serves a purpose, just as each pipe in a plumbing system must be placed and sized properly to prevent backups or leaks. If you connect the wrong pipes, or sizes, water (or in this case, electrical signals) won't move as intended, leading to system failure.

Task 3: Performing Design Rule Check (DRC)

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  1. Launch the DRC Tool:
  2. Once your layout is complete (or at a reasonable interim checkpoint), initiate the Design Rule Check process.
  3. Configure and Run DRC:
  4. Ensure that the DRC setup points to the correct "rule deck" or technology file for your process.
  5. Execute the DRC analysis. This may take a few moments depending on the complexity of your layout and the number of rules.
  6. Analyze and Interpret DRC Errors:
  7. The DRC tool will generate a "DRC Summary" window or directly highlight violations on your layout.
  8. Error Markers: DRC errors are typically displayed visually on the layout, often with blinking or highlighted polygons indicating the exact location of the violation.
  9. Error Browser/List: A separate window or tab will list each violation, providing:
    • Rule Name: (e.g., METAL1.W.1, POLY.S.2, CONT.ENC.M1.1).
    • Description: A plain-language explanation of the rule violated.
    • Coordinates: The location (X,Y) of the violation.
  10. Iterative Error Correction: The Debugging Loop:
  11. Select and View Error: Click on an error in the list or marker on the layout to zoom to its location.
  12. Understand the Rule: Refer to your design rule manual or the error description to understand why it's a violation.
  13. Modify Layout: Make the necessary adjustments to your layout.
  14. Save Changes: Always save your layout after making corrections.
  15. Re-run DRC: After making corrections to a set of errors, re-run the DRC.
  16. Repeat: Continue this process until the DRC report shows "0 violations" or "DRC Clean."

Detailed Explanation

After finishing your layout, it's critical to ensure that it adheres to all the design rules through Design Rule Check (DRC). This step involves launching the DRC tool, which checks your layout against the specific rules applicable for the process technology you are using. You need to configure it properly to point to the correct rule set. Once you run the DRC, you'll receive a report, which may include highlighted error markers on your layout for easy identification. Each violation will be detailed in an error list, indicating what rule was violated and where. You'll then go through an iterative process of reviewing the errors, adjusting your layout accordingly, and re-running the DRC until you achieve a clean status without any violations. This rigorous checking ensures that your layout is manufacturable.

Examples & Analogies

Consider DRC like a quality control process in manufacturing. Imagine you are producing a series of products, and before final shipping, you inspect each one to check for defects. Just as any flawed product would fail to meet quality standards, an IC layout with DRC errors could lead to malfunctioning chips. The DRC process acts as your final inspection, ensuring everything meets the required specifications before it can be put into production.

Definitions & Key Concepts

Learn essential terms and foundational ideas that form the basis of the topic.

Key Concepts

  • Layout Editor: A critical tool in physically crafting integrated circuits layouts.

  • Design Rule Check: The essential verification step ensuring design integrity.

  • Power and Ground Rails: Structural elements of the layout that enable power distribution.

  • N-Well: A dedicated region for operational purposes of PMOS transistors.

Examples & Real-Life Applications

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Examples

  • Example 1: Creating a VDD rail using metal1 layer.

  • Example 1: Drawing GND rail parallelly to VDD to maintain electrical hierarchy.

Memory Aids

Use mnemonics, acronyms, or visual cues to help remember key information more easily.

🎵 Rhymes Time

  • When designing a layout, don't rush with glee, check your DRC to avoid a catastrophe!

📖 Fascinating Stories

  • Imagine a busy city, where every road needs markings. The design rules are like road signs ensuring no chaotic crashes happen.

🧠 Other Memory Gems

  • Remember 'PIG' for layout fundamentals: P for Power rails, I for Interconnections, G for Gate contacts.

🎯 Super Acronyms

D.R.C

  • Design Rule Check. Always ensure your layout complies to prevent issues!

Flash Cards

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Glossary of Terms

Review the Definitions for terms.

  • Term: Layout Editor

    Definition:

    A software tool used for designing the geometric layout of integrated circuits.

  • Term: Design Rule Check (DRC)

    Definition:

    An automated verification process that checks the layout against a set of predefined design rules.

  • Term: NWell

    Definition:

    A region in the substrate where PMOS transistors are formed, providing isolation from NMOS.

  • Term: Power Rail

    Definition:

    Conductive lines in an integrated circuit layout that supply voltage to the circuit.

  • Term: Ground Rail

    Definition:

    The reference point in an electronic circuit from which voltages are measured, commonly connected to the lowest potential.

  • Term: Contact

    Definition:

    A small area or opening that connects different layers on a chip layout.