3.5 - Control Measures
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Understanding Segregation
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Today, we are going to talk about segregation in fresh concrete. Can anyone tell me what segregation means?
Isn't it when the different materials in concrete separate?
Exactly! Segregation happens mainly due to differences in particle size and density. What are some types of segregation you can think of?
Coarse aggregate settling and paste separation?
Great! Coarse aggregate settling is when heavier aggregates sink, while paste separation occurs when the wet paste rises. Can anyone tell me how to prevent segregation?
Using well-graded aggregates and optimizing the water-cement ratio?
Yes, those are effective methods! Remember, controlling segregation is crucial for ensuring uniform strength in the final structure.
Exploring Bleeding
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Next, let's discuss bleeding. What do you understand by this term in the context of concrete?
Isn't bleeding when water rises to the surface as the concrete settles?
Exactly! It can form weak zones if not managed. What causes bleeding?
A high water-cement ratio and poor mix design?
Right! What are some control measures we can use to minimize bleeding?
Using low bleeding cements and mineral admixtures?
Well done! Implementing these strategies will lead to better surface properties and strength.
Understanding Slump Loss
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Now, let’s move on to slump loss. Who can explain what that means?
It's when the workability of fresh concrete decreases over time.
Exactly! What factors contribute to slump loss?
High temperatures and delays during placement can cause it.
Correct! What are some effective control measures we can implement?
We could use retarders and schedule batching efficiently!
Great suggestions! These measures will help maintain workability and improve performance.
Re-tempering and Its Consequences
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Finally, let’s discuss re-tempering. How does it affect the quality of concrete?
It can weaken the concrete if water is added after initial setting.
That's correct! Can anyone share what the guidelines say about re-tempering?
We should avoid it after 30 minutes and use admixtures instead.
Exactly! Following these guidelines helps ensure the integrity of the concrete.
Introduction & Overview
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Quick Overview
Standard
This section discusses control measures for various fresh concrete challenges, including segregation, bleeding, slump loss, and re-tempering. Preventive methods and practices are presented to maintain consistency and quality in concrete performance, crucial for the integrity of construction projects.
Detailed
Control Measures for Fresh Concrete
This section focuses on control measures for common challenges in fresh concrete, specifically segregation, bleeding, slump loss, and re-tempering. Each phenomenon poses risks to the quality and durability of hardened concrete, making it essential to implement effective control strategies.
Segregation
Segregation can lead to non-uniform concrete mixtures, affecting structural integrity. Preventive measures include using well-graded aggregates, optimizing the water-cement ratio, limiting drop heights during placement, and employing proper compaction methods.
Bleeding
Bleeding occurs when excess water rises to the surface. Control methods include using low bleeding cements, optimizing fine aggregate gradation, incorporating mineral admixtures, and avoiding excessive water content in mixes.
Slump Loss
Slump loss represents a reduction in workability over time. Mitigation strategies include using retarders, employing chilled water during mixing, and reducing transportation times.
Re-tempering
Re-tempering can significantly weaken concrete. Guidelines recommend avoiding water addition post-initial mixing unless necessary and using specific admixtures instead.
Incorporating these control measures ensures that fresh concrete maintains its essential properties, resulting in stronger, more durable structures.
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Introduction to Control Measures
Chapter 1 of 1
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Chapter Content
Control Measures:
- Use low bleeding cements (e.g., blended cement with fly ash).
- Optimize fine content and gradation.
- Include mineral admixtures (e.g., silica fume, fly ash).
- Use air-entraining agents to stabilize the mix.
- Avoid excessive water addition during mixing.
Detailed Explanation
Control measures are actions taken to minimize problems such as bleeding in fresh concrete. These measures aim to ensure that the concrete maintains its integrity and performance. We can achieve this by selecting appropriate types of cement and adjusting the mix to improve its consistency. For instance, using low bleeding cements, like those blended with fly ash, helps in reducing the amount of water that rises to the surface. Furthermore, optimizing the proportion and grading of fine aggregates contributes to a more stable mix. Including mineral admixtures, such as silica fume, not only enhances the properties of concrete but also aids in managing hydration rates. Additionally, air-entraining agents can introduce microscopic air bubbles that improve cohesion and help prevent bleeding. Lastly, it's critical to avoid adding too much water when mixing to maintain the desired consistency of concrete.
Examples & Analogies
Imagine you are baking a cake. If you pour in too much milk, the batter can become runny, resulting in a cake that doesn't rise well and has a soggy texture. Similarly, in concrete mixing, adding excessive water can lead to problems like bleeding, where the water escapes to the surface. To avoid this, using the right mix (like choosing a balanced recipe) ensures a better outcome. By incorporating specific ingredients (like using low bleeding cements), you improve the stability of your mix, just like adding the right amount of flour helps achieve the perfect cake structure.
Key Concepts
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Segregation: Separation of concrete components leading to uneven mixture.
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Bleeding: Excess water rising to the surface of concrete.
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Slump Loss: Decrease in the workability of concrete over time.
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Re-tempering: The act of adding water to concrete after it has started setting.
Examples & Applications
Poorly graded aggregates can result in segregation, affecting concrete strength.
Excessive bleeding can weaken the surface of the concrete, leading to cracking.
Memory Aids
Interactive tools to help you remember key concepts
Rhymes
If your concrete is not set, don't add more water, it's a big regret!
Stories
Imagine a chef making a cake. If he adds too much flour, the mix becomes heavy, and the cake doesn't rise well. Just as in concrete, balance is key!
Memory Tools
Remember the acronym S-B-S-R for Segregation, Bleeding, Slump loss, and Re-tempering.
Acronyms
Use the word 'SAFE' to remember preventive measures
Seal containers
Adequate mixing
Fines in the mix
and Early placement.
Flash Cards
Glossary
- Segregation
The separation of the constituents of concrete, leading to non-uniform composition.
- Bleeding
The rising of excess water to the surface of fresh concrete during settlement.
- Slump Loss
Reduction in the workability or slump of concrete over time.
- Retempering
Addition of water or mixing after initial setting to regain workability.
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