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Welcome everyone! Today we’re going to delve into the economic life of a machine. Can anyone tell me what 'economic life' means?
Is it the time when a machine is most cost-effective?
Exactly! It’s the period where the costs of ownership are minimized. What happens after this period?
Costs start to rise, right?
Correct. As costs increase due to maintenance, downtime, and obsolescence, we might need to consider replacing the machine. This is crucial to avoid losses. Remember the acronym COPE: Costs, Obsolescence, Performance, and Efficiency when thinking about economic life.
What’s obsolescence?
Obsolescence refers to when a machine becomes outdated due to technology or market changes. Great question!
In summary, the economic life is the optimal duration to use the machine before costs diminish efficiency.
Let's discuss the costs involved in owning a machine. Can anyone name some?
There’s maintenance cost!
What about downtime cost?
Great! We essentially consider operating costs, maintenance costs, downtime costs, and obsolescence costs. How does downtime affect our calculations?
If the machine isn't working, we lose money and productivity, increasing our overall costs.
Exactly! So, understanding these costs helps us make informed decisions about when to replace machinery. Let's use the acronym TOMD: Total Operating Market Dominance to remember these costs.
In summary, identifying these costs is crucial in building a good strategy for machinery usage and replacement.
Now, who can explain how we calculate depreciation?
We can use the double declining balance method!
Correct! For instance, if we purchase a machine at 35,00,000 and want to calculate depreciation, what’s the first step?
We would take double the straight-line rate and multiply it by the book value!
Exactly! This calculates the depreciation for each year. This calculation allows us to estimate the remaining value of the machine over time. Remember the formula COPE for easy recall while doing these calculations!
In conclusion, depreciation is vital as it influences our decisions about replacement timing.
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The economic life of a machine refers to the period during which its associated costs, including maintenance, repair, and obsolescence, are minimized. Beyond this point, these costs rise significantly, making it economically sensible to replace the machine. The section provides examples and detailed calculations related to a track-mounted front shovel.
The economic life of a machine signifies the duration during which the total costs of ownership remain at their minimum. As machines age, various costs such as repair, maintenance, and downtime costs begin to rise. This phenomenon necessitates timely replacement to avoid losses associated with old machinery. In this section, we will discuss the example of a track-mounted front shovel to estimate its economic life, taking into account purchase price, depreciation methods, salvage value, and the impact of inflation on costs.
The key focus is on maintaining a sustainable operational cost, ensuring that no unnecessary financial losses are incurred by holding onto outdated equipment.
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Economic life means it is a time during which the cost of holding the machine will be minimum.
Economic life refers to the period during which a machine incurs the least total cost associated with its operation and maintenance. It is crucial to know this time frame to avoid unnecessary expenses. Beyond this period, the costs tend to rise due to repairs, maintenance, and other factors.
Think of a bicycle that you use for commuting. When it's new, it's easy to maintain and costs little to fix. After several years, it might need replacement parts, and repairs will become more frequent, increasing your total expenditure. Knowing when to replace it is similar to understanding the economic life of machinery.
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Beyond the economic life you can see that there will be increasing costs associated with the machine, either due to increase in the operating cost that is repair and the maintenance costs or increase in downtime costs or increasing obsolescence cost.
Once the machine surpasses its economic life, the expenses tied to its operation surge. These are primarily composed of repair costs, downtime costs (time when the machine is not working), and obsolescence costs (losing value due to age or technological advancements). Each of these cost factors contributes to an overall increase in what you spend on the machine.
Imagine a smartphone that is several years old. As time progresses, it may require more repairs, you may find yourself unable to run the latest apps, and eventually, you may need to spend more on fixes than it's worth. This reflects the increasing costs associated with using an outdated machine.
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In this example, we are going to see how to estimate the economic life of the machine. So, here we are going to estimate economic life for a track mounted front shovel. The purchase price is 35,00,000. So, the machine is expected to last for 8 useful years...
Here, we evaluate the economic life of a specific machine—a track mounted front shovel. The machine is bought for ₹35,00,000 and is expected to perform well for 8 years. During this period, we will consider depreciation (using a double declining balance method) and the potential resale value at the end of its life, which is defined as ₹7,00,000. This helps us make informed decisions about replacement.
Consider buying a used car. You purchase it for ₹35,00,000 expecting to use it for 8 years, knowing it will lose value over time but can still sell for a fraction of the price later. Knowing this allows you to budget for repairs and determine when to purchase a newer vehicle.
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So, due to inflation, you can see that annual increase of the average cost of the equipment is approximately 6%.
Inflation impacts the cost of machinery, increasing by about 6% each year. In our example, this amounts to an annual price increase of ₹2,10,000. This figure is critical because it helps inform when to replace the machine based on rising costs and total expenditure.
Imagine buying groceries: if inflation rises, the same products will cost you more each year. If each year a common item costs ₹1,000 today, next year it might cost ₹1,060, meaning you’ll want to plan your purchases accordingly.
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In order to estimate the downtime costs, we express it as a percentage of the operating costs of the machine...
Downtime costs arise when a machine is out of commission, impacting productivity. These costs increase with the age of the machine. Obsolescence costs represent value loss due to age and advancements in technology. Knowing how these play into overall costs assists in making replacement decisions.
Think of a computer system that becomes outdated. As new software comes out, the old system might not run smoothly anymore, leading to productivity losses (downtime) and a lower resale value (obsolescence), which might push you to buy a new system sooner.
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Key Concepts
Economic Life: The optimal timeframe for keeping a machine before replacement is considered; costs increase significantly beyond this time.
Total Cost Factors: Operating costs, maintenance costs, downtime costs, and obsolescence costs all contribute to the rising costs of an aging machine.
Depreciation Calculation: Using the double declining balance method to estimate depreciation over useful years of operation.
Replacement Analysis: The process of analyzing whether to continue using or replace a machine, factoring in replacement costs and depreciation losses.
The key focus is on maintaining a sustainable operational cost, ensuring that no unnecessary financial losses are incurred by holding onto outdated equipment.
See how the concepts apply in real-world scenarios to understand their practical implications.
A track-mounted front shovel purchased for 35,00,000, expected to last 8 years with depreciation calculated through the double declining balance method.
The need to replace machinery arises after analyzing rising operational costs and potential declines in productivity.
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To avoid a costly machine plight, replace your tools before the costs take flight!
Once a farmer used a tractor until it broke down frequently. He learned to replace it before the costs outweighed the benefits, saving money in the long run.
Remember COPE: Costs, Obsolescence, Performance, Efficiency when assessing machine usage.
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Review the Definitions for terms.
Term: Economic Life
Definition:
The period during which the total costs associated with a machine are minimized.
Term: Obsolescence Costs
Definition:
Costs associated with the aging and outdated nature of equipment due to technological advancements.
Term: Depreciation
Definition:
The reduction in the value of an asset over time due to wear and tear.
Term: Downtime Costs
Definition:
Costs incurred when machinery is not operational, leading to potential productivity loss.
Term: Double Declining Balance Method
Definition:
A depreciation calculation method that accelerates the rate of depreciation, allowing for larger upfront deductions.