Tire Cost - 2.2.3 | 12. Equipment cost – Caterpillar and Peurifoy method | Construction Engineering & Management - Vol 1
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Understanding Tire Cost

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0:00
Teacher
Teacher

Today, we're diving into tire costs as a significant component of equipment operational expenses. Why do you think understanding tire costs is crucial for project budgeting?

Student 1
Student 1

Because tires are essential for equipment functionality and can be quite expensive.

Teacher
Teacher

Exactly! Now, when we calculate the total cost of equipment, we must first understand how tire costs fit in with ownership and operating costs. Anyone knows how we break down ownership costs?

Student 2
Student 2

Isn't it based on depreciation and other components like taxes and insurance?

Teacher
Teacher

Right! Ownership costs are crucial, and we calculate depreciation while separating tire costs. We often use the straight-line method. Can anyone explain how that works?

Student 3
Student 3

Depreciation is calculated as the initial price minus salvage value divided by the useful life in hours.

Teacher
Teacher

Correct! Keep that in mind as we discuss more details on how tire costs are incorporated in our estimates.

Caterpillar Method

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Teacher
Teacher

Let's delve into the Caterpillar method for estimating equipment costs. Can anyone outline the steps we need to take when calculating tire costs?

Student 4
Student 4

We need to consider the estimated life of the tires and the replacement costs.

Teacher
Teacher

Yes! To estimate tire costs effectively, we need the expected life in hours. How would you estimate the replacement cost?

Student 1
Student 1

We look at the market price for tires.

Teacher
Teacher

Exactly! Don't forget to add repair costs separately. This brings us to calculating the total operating cost comprising these components. Can anyone tell me what constitutes operating cost?

Student 2
Student 2

It includes costs of consumables like fuel and oil, and the labor costs!

Teacher
Teacher

Great summary! Remember, tire costs are part of both ownership and operating expenses in our calculations.

Peurifoy Method

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Teacher
Teacher

Now, let's explore the Peurifoy method. How does this approach differ in calculating tire costs compared to the Caterpillar method?

Student 3
Student 3

It seems to focus more on time value of money aspects.

Teacher
Teacher

Exactly! In the Peurifoy method, we consider cash flows at different times, converting them into an equivalent uniform annual cost. Why is that significant?

Student 2
Student 2

Because it gives a more realistic picture of costs over time. It helps ensure accuracy in budgeting.

Teacher
Teacher

Well said! The Peurifoy method allows for a nuanced understanding of how tire costs influence overall equipment costs. Let's summarize the key takeaways from both methods.

Student 4
Student 4

Tire costs must be carefully estimated as they impact both ownership and operating costs!

Teacher
Teacher

Exactly! Understanding these methods will aid us tremendously in planning and managing our construction projects effectively.

Introduction & Overview

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Quick Overview

This section focuses on estimating tire costs within the total equipment cost framework, utilizing the Caterpillar and Peurifoy methods.

Standard

The section elaborates on calculating tire costs as part of the overall equipment operational cost, emphasizing methodologies such as the Caterpillar and Peurifoy methods to estimate ownership and operating costs, including tire expenses.

Detailed

Tire Cost Estimation

In the realm of construction methods and equipment management, accurately estimating total equipment costs is vital. This includes understanding ownership costs and operating costs, specifically focusing on tire costs.

The Caterpillar method provides a structured approach to compute equipment costs. The ownership costs involve calculating depreciation using the straight-line method, where depreciation is defined as the initial price minus salvage value (taking tire costs separately) divided by the depreciation period in hours. The total ownership costs encompass costs such as investment, taxes, and insurance, which are calculated as a percentage of the average value of the equipment.

Transitioning to operational costs, fuel consumption is a critical factor, which can be gleaned from handbooks or accounting records. The costs associated with consumables, like fuel, filters, oil, and grease (FOG), are also factored in. Tire costs are specifically calculated based on the estimated life in hours and the replacement cost, with maintenance and repair costs calculated separately.

Similarly, the Peurifoy method approaches cost estimation by considering cash flows and operating conditions, further enriching the estimates of ownership and operation costs. Understanding these methodologies ensures accurate budgeting and cost control in construction projects.

Audio Book

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Estimating Tire Replacement Costs

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Tire replacement cost is estimated based on the life of the tires in hours, which can be obtained from the manufacturer for different working conditions. This includes determining the cost of tires, as well as factoring in repair costs by adding an additional 15% to the tire replacement cost.

Detailed Explanation

The process of estimating tire costs begins with understanding how long tires are expected to last under various conditions. Manufacturers provide this data, which allows us to calculate how often tires will need replacing during the life of the equipment. To accurately account for tire expenses, we take the initial estimate of tire replacement costs and increase this figure by 15% to cover potential repair expenses. This practice ensures a more comprehensive budget for tire costs when accounting for their usage on different terrains and under various operational stresses.

Examples & Analogies

Imagine you own a delivery truck: if your research indicates that the tires last for 50,000 miles under normal circumstances, you can estimate how many tire replacements you'll need based on your delivery routes. By anticipating wear and factoring in an additional percentage for unforeseen repairs—like a nail puncture—you're better prepared for the true cost of operating your truck over its lifetime.

Repair Costs Excluding Tires

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Repair costs for the machine, excluding tire costs, can be estimated based on a percentage of the initial cost of the machine, minus the tire cost. This involves applying a repair factor given in handbooks that varies with the operating hours of the machine.

Detailed Explanation

To estimate the repair costs associated with the machinery (apart from tires), one first determines the initial cost of the equipment and then removes the associated tire costs. Next, a repair factor—usually specified in equipment handbooks—is applied. This factor varies depending on the total operating hours logged by the machine and accounts for wear and tear based on how much it has been used. This method results in an accurate depreciation of repair costs across different usage scenarios.

Examples & Analogies

Consider an old sedan you use for ridesharing. The car's value might have dropped significantly due to usage, and it may require more repairs as the mileage increases. By tracking your driving hours, you can apply a formula that indicates how much repair should be expected based on your car's decline in value—similar to using a handbook for machinery to gauge repair needs.

Definitions & Key Concepts

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Key Concepts

  • Tire Cost: Essential for estimating total equipment cost, encompassing ownership and operating expenses.

  • Ownership Cost: Includes tire costs significantly when calculating equipment depreciation and other related expenses.

  • Operating Cost: Recurring costs associated with the use of equipment, vital to overall project budgeting.

  • Caterpillar and Peurifoy Methods: Two methodologies differing in their approach to estimating ownership and operating costs, particularly concerning tires.

Examples & Real-Life Applications

See how the concepts apply in real-world scenarios to understand their practical implications.

Examples

  • If a construction company expects to use an excavator for 5,000 hours with an initial tire cost of $5,000 and a salvage value of $1,000, the depreciation would be: (5000 - 1000) / 5000 hours = $0.80/hour.

  • Using the Peurifoy method, if initial tire costs are $5,000 and the estimated life is 5,000 hours, you would calculate the equivalent uniform annual cost for budgeting more accurately over that period.

Memory Aids

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🎵 Rhymes Time

  • To save on tire costs, take care with your loss, through upkeep and repair, keep your budget fair.

📖 Fascinating Stories

  • Once upon a time in a construction site, tires rolled into trouble and gave quite a fright. To calculate costs, the workers would say: 'We need to track tires, keep profits at bay.'

🧠 Other Memory Gems

  • Remeber FOG: Filters, Oil, Grease. If you think of these three, you’ll keep the gears at ease.

🎯 Super Acronyms

COST

  • C: for Caterpillar
  • O: for Ownership
  • S: for Salvage Value
  • T: for Tires — A great reminder of what to evaluate.

Flash Cards

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Glossary of Terms

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  • Term: Ownership Cost

    Definition:

    The total cost associated with owning and maintaining equipment, including depreciation, taxes, insurance, and investment costs.

  • Term: Operating Cost

    Definition:

    Recurring costs incurred during the operation of equipment, including fuel, lubricants, and tires.

  • Term: Depreciation

    Definition:

    The reduction in value of an asset over time, often calculated using methods such as straight-line depreciation.

  • Term: Peurifoy Method

    Definition:

    A cost estimation method that emphasizes the time value of money and cash flow considerations in calculating total equipment costs.

  • Term: Caterpillar Method

    Definition:

    A method utilized for estimating total equipment costs, focusing on ownership and operating costs specifically for construction equipment.

  • Term: FOG

    Definition:

    An acronym for Filters, Oil, and Grease, which are consumable supplies required during equipment operation.