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3.2. Filter, Oil, Grease (FOG) Cost Estimation

Interactive Audio Lesson

Session 1: Understanding Ownership and Operating Costs

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Sarah
SarahInstructor

Today, we're going to explore ownership and operating costs when using heavy equipment. Can anyone tell me what they think ownership costs include?

Noah
Noah

I think it includes the purchase price of the equipment and any depreciation over time.

Sarah
SarahInstructor

Exactly! Ownership costs include not just the purchase price but also depreciation, interest, insurance, and taxes. Now, who can tell me what operating costs might involve?

Isabella
Isabella

Operating costs would include things like fuel and wages for the operator, right?

Sarah
SarahInstructor

Yes! Operating costs typically include fuel, wages, maintenance costs, and anything related to the operation of the equipment. It's important to calculate both to understand the total cost effectively. Remember the acronym FOG, referring to Filter, Oil, and Grease costs, which are components of operating costs.

Akash
Akash

Got it! FOG stands for Filter, Oil, and Grease.

Sarah
SarahInstructor

Great job! So now, let's look at how we can estimate these costs practically.

Session 2: Estimating Costs Using Caterpillar Method

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Robert
RobertInstructor

Now that we have a grasp on the definitions, let's use the Caterpillar method to estimate the costs. Can anyone recall how we calculate depreciation?

Ananya
Ananya

Depreciation is calculated by taking the initial price minus salvage value, then dividing by the useful life of the machine.

Robert
RobertInstructor

Right! For example, let's say our dump truck has an initial cost of 3 crores and no salvage value. If its useful life is 12.5 years, what would the annual depreciation be?

Noah
Noah

It would be ₹23,12,000 per year.

Robert
RobertInstructor

Exactly! And then we can divide this by the number of hours it operates to find the hourly depreciation. Does anyone remember what that would be?

Isabella
Isabella

That would be about ₹1,445 per hour.

Robert
RobertInstructor

Correct! This is how we begin structuring the ownership costs using the Caterpillar method.

Session 3: Calculating Operating Costs

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Sarah
SarahInstructor

Moving on, let's calculate our operating costs for the dump truck. What factors do we consider for that?

Akash
Akash

We need to factor in the fuel consumption rate and the labor adjustment factors.

Sarah
SarahInstructor

Exactly! For the fuel cost, if the fuel consumption factor is 0.09 liters per hour per horsepower and our truck is 250 horsepower, with a fuel cost of ₹65 per liter, how do we calculate the hourly fuel cost?

Ananya
Ananya

It's ₹1462.50 per hour!

Sarah
SarahInstructor

Very well! Now, if we also factor in the FOG costs based on the fuel cost, what do we get?

Noah
Noah

If we multiply the FOG factor of 0.119 by ₹1462.50 and by the labor adjustment factor, we get ₹139.23.

Sarah
SarahInstructor

Great job! Let’s add all our operating costs together and see the total.

Session 4: Peurifoy Method for Cost Estimation

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Robert
RobertInstructor

Now, let's discuss the Peurifoy method, which is a more detailed approach to estimating costs. What is different about this method?

Isabella
Isabella

It considers the timing of cash flows and uses a time value method.

Robert
RobertInstructor

Correct! It also includes salvage values and typically results in more accurate cost estimates. Can someone give me the formula for estimating the average annual investment?

Akash
Akash

It’s the purchase price minus the tire cost divided by two times the useful life.

Robert
RobertInstructor

Excellent! This approach ultimately helps in understanding the real impact of using equipment over time.