IB Grade 8 Product Design | Unit 5: Materials & Manufacturing Processes by Prakhar Chauhan | Learn Smarter
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Unit 5: Materials & Manufacturing Processes

Unit 5: Materials & Manufacturing Processes

This unit equips students with a comprehensive understanding of materials such as plastics, wood, metals, and composites, along with insights into key manufacturing methods including laser cutting and 3D printing. Environmental impacts and ethical sourcing considerations are explored, emphasizing the importance of responsible material selection. By applying Design for Manufacture (DfM) principles, students learn to create products that are easier and more cost-effective to produce.

16 sections

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Sections

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  1. 1
    Properties Of Common Materials

    This section explores the properties of common materials, including...

  2. 1.1
    Plastics (Polymers)

    This section focuses on the types, properties, and applications of plastics,...

  3. 1.2

    This section covers the types, properties, and uses of wood in material...

  4. 1.3

    This section explores the properties, classifications, and applications of...

  5. 1.4

    This section covers the definition, properties, and applications of...

  6. 1.5
    Comparative Property Table

    This section presents a comparative table of key properties of various...

  7. 2
    Manufacturing Methods Overview

    This section explores three key manufacturing methods—laser cutting, 3D...

  8. 2.1
    Laser Cutting

    This section explores the laser cutting manufacturing method, noting its...

  9. 2.2
    3d Printing (Additive Manufacturing)

    This section explores 3D printing as an additive manufacturing process,...

  10. 2.3
    Hand Tools And Workshop Techniques

    This section covers the use of hand tools and workshop techniques in the...

  11. 3
    Sustainability And Ethical Sourcing

    This section focuses on the environmental and ethical implications of...

  12. 3.1
    Environmental Impacts

    This section examines the environmental impacts of material extraction and...

  13. 3.2
    Ethical Sourcing

    Ethical sourcing focuses on the conditions under which materials are...

  14. 4
    Design For Manufacture (Dfm) Principles

    This section explores the core principles of Design for Manufacture (DfM),...

  15. 5
    Safety & Workshop Documentation

    This section emphasizes the importance of workshop safety and documentation...

  16. 6
    Chapter Summary

    This chapter focuses on the relationship between materials and manufacturing...

What we have learnt

  • Materials and how they're manufactured fundamentally shape product design.
  • Different materials possess unique physical, mechanical, and aesthetic properties.
  • Sustainability and ethical sourcing must be considered in material selection.

Key Concepts

-- Thermoplastics
Types of plastics that can be melted and reshaped; they are recyclable.
-- Thermosets
Plastics that harden permanently and cannot be remelted.
-- DfM (Design for Manufacture)
Principles aimed at simplifying product design to improve manufacturing efficiency.
-- Environmental impact
The effect that the production and disposal of materials have on the environment.
-- Ethical sourcing
Acquiring materials in a responsible way that considers environmental and social impact.

Additional Learning Materials

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